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ABOUT THE SEMINAR

Cut Costs, Improve Efficiency & Effectiveness Thru' Toyota Production System & Lean Manufacturing INTRODUCTION The current business environment has Found in demanding times for all companies.

The Set up of this 2 day seminar is to familiarise the participants in the Toyota Production System. ecognized and emulated the world over. Toyota has beaten GM to become the foremost car company in the world. This has not come without challenges. Now, being #1, it faces additional challenges - including recent quality issues that might find in one of the most expensive recalls in history.

Learn how Toyota achieved the coveted #1 slot through it's Kaizen production system. Adopting and creating a culture that will help you eliminate waste, cut costs and above all improve efficiency and effectiveness in your company.

WHO SHOULD ATTEND ?

Manufacturing Managers, Production Managers, Materials and Acquire Managers, Managers from Customer care, Internal Audit & Finance TOPICS TO BE COVERED DAY 1 Business model to improve flow Kaizen.

1.Introduction - Origin of kaizen

• Why Kaizen

• How to develop kaizen Culture

• Purpose of Kaizen - Waste elimination

• How to involve workers in Kaizen

• Kaizen Tools -- Kaizen activities

2.Takt Time

3.Value Stream Mapping

• Case studies on VSM

4. Poka yoke (Fail-safing Technique)

• Why Poka-yoke

• How it helps to increase Productivity

• How it helps to increase the Quality

5. How to eliminate Major losses

6. How to calculate OEE (Overall equipment effectiveness)

7. How to improve efficiency of machine

8. Heizunka Production Leveling

9.Gemba

10.Problem Solving

11.TPM

12.Inventory Plans Push v/s Pull

13. SMED technique to reduce losses

14. Lean Factory

• What is Lean factory

• Lean Principles

• Continuous flow manufacturing

• TPS connected with Lean & Six Sigma

• Lean Examples -- Factories

15. Kanban -- Understand Kanban

• How to operate Kanban on Shop

• Kanban Card

• Kanban Case Study presentation

METHODOLOGY

Discussions, Exercises, Case Studies, Presentations.

FEE & REGISTRATION : Rs. 10,500/- plus service tax @10% plus educational cess @3% = Rs 11,582/- per participant

Unique Discounts for more than 3 participants per company available. The seminar is non-residential. Fee is payable in advance by cheque drawn in favour of Indian Academy of Management'.

Please send your nominations indicating the nominees' names, designations and location where they will attend by email or by fax or on phone. Thereafter please courier the fee cheque to:

Indian Academy of Management

331, Kaliandas Udyog Bhavan,Century Bazar Lane, Worli, Mumbai 400025.

Phone No: 022-3040 3400, 022-6588 6060 Fax No: 022-3040 3401

To reach us at least seven days before the seminar date Please reply to registrations@indianacademy.org ABOUT IAM We are a leading provider of executive learning and seminars in Asia. For more than a decade we have delivered seminars to executives from leading companies including Reliance, TATA Group Companies, Godrej, L&T, McKinsey, Accenture, Kotak, Birla Group, etc

Our trainers and management consultants each bring 20+ years of combined corporate experience including coaching/training expertise at leading companies.

For more information please Email us to : registrations@indianacademy.org

Register Online Here